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SERVICE BULLETINNUMBER SC-06-7/82 |
ISSUED 7/16/82
CATEGORY: SAFETY CAMPAIGN
ATTENTION: ALL DMC DEALERS/SERVICE MANAGERS
SUBJECT: SAFETY CAMPAIGN NO. RA-0003 (RECALL)
INERTIA SWITCH
ALL 1981 MODEL YEAR VEHICLES - VIN 560-7199
1982 MODEL YEAR VEHICLES - VIN10001-11127
DMC is initiating the above referenced safety campaign
because it has been determined that a safety related
problem exists with the inertia switch.
There are two modes of malfunction:
A) The inertia switch can go to an open circuit
condition which will result in the fuel pump
becoming inoperative.
B) In the event of a collision, the inertia switch's
internal contacts may remain closed and therefore
would not interrupt fuel pump operation.
We are requesting DMC dealers to replace and relocate the
inertia switch on all 1981 model year DMC vehicles from
VIN 560 to 7199 and replace the inertia switch on 1982
model year vehicles from VIN 10001 to 11127.
NOTE: The inertia switch for 1982 was relocated in pro-
duction.
Notice: Vehicles modified at the Quality Assurance Centers
prior to shipment to dealers can be identified by
white paint markings on the inertia switches.
However, dealers should verify this modification
on all vehicles within the above VIN range during
pre-delivery inspection.
Enclosed please find:
1) A copy of the notification letter sent to all
De Lorean owners.
2) Repair procedures and reimbursement instructions.
Continued. . .
PART SUPPLY An initial supply of five kits (P/N 109277) will be shipped to you free of charge for arrival by July 19, 1982. Additional kits can be ordered through the DMC Parts Department. These additional kits will also be shipped free of charge. ________________________________________________ IMPORTANT NOTICE ALL CAMPAIGN PART ORDERS MUST INCLUDE THE COR- RESPONDING VIN(S) OF THE VEHICLES REQUIRING THE KITS. ________________________________________________ VIN LISTING A listing of vehicles assigned to your dealership for repair and follow up showing VIN(S), owners names and addresses will be mailed to you. For further information concerning recall campaign procedures, please refer to "Dealer Functions" in your DMC Service Procedures Manual, Section 6, Subsection 02, Page 2. It is essential to bring this campaign to a rapid conclusion. We request that all DMC dealers actively follow up with owners and perform this campaign as quickly as possible. Please inform all personnel accordingly. R.D. Whitehouse National Service Manager RDW/psg Attachments Enclosures
IMPORTANT - SAFETY RECALL NOTICE Dear De Lorean Owner: This notice is sent to you in accordance with the requirements of the National Traffic and Motor Vehicle Safety Act. De Lorean Motor Company has determined that a defect which relates to motor vehicle safety exists in the fuel cutoff system of 1981 and 1982 De Lorean vehicles. An inertia switch designed to cut off the fuel pump during accidental impact may not operate properly, allowing the fuel system to continue in operation after an accident with possible fire hazard. De Lorean Motor Company will correct the defect without charge by replacement of the inertia switch at any authorized De Lorean dealer. The estimated repair time is under 30 minutes. Dealers will receive necessary parts and instructions by July 19, 1982. Contact your dealer immediately for an appointment. If you are not satisfied with the service you receive, please notify us immediately. If you no longer own your De Lorean, please complete and mail the enclosed postage free reply card. If you believe that De Lorean Motor Company or your dealer has failed or is unable to perform this work without charge or within a reasonable time, you may submit a complaint to the Administrator, National Highway Traffic Safety Administration, Washington, D.C. 20590, or you may call the toll free Auto Safety Hotline at 800-424-9393 (Washington, D.C. area residents call 426-0123). Sincerely, DE LOREAN MOTOR COMPANY RA-0003 #82V-030 7/16/82
SERVICE BULLETIN
SC - 06 - 7/82
Procedure Page 1
PROCEDURES - 1981 MODEL
1) To gain access to the mounting location, partially remove the
carpeting from the hood release handle area of the left kick
panel.
2) With ignition switch off, disconnect the electrical connector,
partially remove the service interval mileage counter bracket
located in the driver's footwell to gain access and remove the
inertia switch.
NOTE: Retain the removed switch for return shipment.
3) Using a "broken line" portion of the diagram in Figure 1 as
a template, mark the two (2) pilot hole locations as indicated.
4) Drill two 3.9 mm (5/32 inch) pilot holes at the marked positions.
5) Position and secure the new inertia switch (P/N 111209) with
the supplied screws (P/N SP 10828) in its new location.
NOTE: New switches can be identified by a white paint marking
on the face of the switch body.
6) Connect the electrical connector to the inertia switch.
7) Perform the following test procedures:
a) With the inertia switch plunger in the down position,
start the engine.
b) With the engine running, lift the inertia switch plunger -
the engine should stall.
8) Reset the switch by depressing its plunger (down position).
9) Reposition the carpeting.
PROCEDURES - 1982 MODEL
The 1982 model year vehicles have the inertia switches in the re-
located position, therefore, only replacement is required.
PARTS REQUIRED
1 Complete Kit P/N 109277
Kit includes:
QTY PART NUMBER
1 Inertia Switch 111209
2 Screws SP10828
SERVICE BULLETIN
SC - 06 - 7/82
Page 2
REPORTING/REIMBURSEMENT
IMPORTANT NOTICE
IN ORDER TO AVOID ANY DELAY IN CREDIT DUE TO AN IMPROPERLY SUB-
MITTED SERVICE TRANSACTION CLAIM, CAREFULLY AND COMPLETELY SUB-
MIT YOUR CLAIM AS INDICATED BELOW.
Complete a DMC General Service Transaction for each vehicle.
(See Service Procedures Manual, Section 4, Subsection 08, Page 1
and 2 for general instructions.)
Enter Specifically
Transaction Code Line B-1 30
Campaign Code Line B-12 RA-0003 4 Vehicle Inspected
and Repaired
Campaign Code Line B-12 RA-0003 5 Vehicle Scrapped -
Total Loss
Campaign Code Line B-12 RA-0003 6 Owner Does Not Comply
With Dealer Follow Up
Labor Operation Numbers 03668 (1981) - Time - 0.4
03669 (1982) - Time - 0.2
109277 Qty 1 N.C.
(Supplied Free Of Charge)
SAMPLE
SERVICE BULLETIN
SC - 06 - 7/82
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